NIKI Composite Solutions

Welcome to NIKI Composite Solutions

At NIKI Composite Solutions, we bring you a new era of innovation and precision-driven manufacturing. Rooted in the prestigious legacy of NIKI Rotor Aviation, a name synonymous with exemplary craftsmanship and a pioneering spirit in the aviation sector, we are on a quest to broaden our horizons. Our mission is to extend our expertise beyond the skies, venturing into an array of industries where the demand for high-quality composite materials is steadily increasing.

Component Offering

NIKI Composite Solutions is a symbol of our unbending commitment to pushing the boundaries of what's possible. Here, we blend cutting-edge technology with time-honored engineering practices to produce composite components that are a cut above the rest. Whether it's the automotive realm, aerospace, or other industrial landscapes, our goal is to deliver composite solutions that drive progress and pursue excellence.

Aviation Industry

Explore our diverse component offerings for the aviation industry, where we meticulously craft a wide range of components including interiors, landing gears, tails, wings, propellers and fuselages, embodying precision and performance tailored to your aviation projects.

Automobile Industry

Here we are also capable of engineering a variety of automobile components such as spoilers, bumpers, hoods, fenders, and dashboards, all crafted from high-quality composites to deliver enhanced performance, durability, and aesthetic appeal to your automotive projects.

Other Industry Applications

Our versatile component offerings can be catered to a number of other industries, enhancing functionality and aesthetics across domains, such as marine, motorcycle, bicycle, bespoke furniture, sports, construction and many more. The freedom to choose is yours only!

Technical Proficiency

Thanks to the expertise, fostered by the engineering professionals and the direction provided by the leadership with years of industry experience, NIKI Composite Solutions ensures that every composite manufacturing contract, regardless of its size, is completed on time and on budget.

Here we will provide an overview of the sophisticated methodologies that strengthen our production endeavors, ensuring the superior quality and precision of our output, and the key stages and expertise involved in bringing composite components to life.

Manufacturing

Planning and cost analysis

Composite materials and process expertise

Tooling design

Expertise with complex assemblies

Serial production

Carbon Fiber

Carbon fiber is renowned for its high strength-to-weight ratio, making it a preferred material for various applications. At NIKI Composite Solutions, we harness its potential through precision molding and curing processes, producing components that epitomize lightweight strength and durability.

Fiber Glass

Fiber glass is a versatile and cost-effective material. Our expertise lies in manipulating its formability to craft a diverse range of components. Through meticulous layering and curing, we ensure the structural integrity and longevity of the fiberglass components.

Kevlar

Kevlar is widely known for its exceptional toughness and thermal stability. Here at NIKI Composite Solutions we also incorporate kevlar with Nomex Honeycomb Core Sandwich Structure, which is a flame-resistant meta-aramid material widely used in high-temperature and extreme condition environments.

Flax

Flax is a natural fiber known for its light weight, high strength, and flexibility. It's environmentally friendly due to its low carbon footprint and biodegradability. Flax fibers are utilized in composite materials to enhance mechanical properties while maintaining a low weight.

Processes

3D modeling

Creating epoxy resin molds

Manual lamination

Vacuum bagging

Resin infusion

Pre-pregs

Curing up to 150 °C

Paint and finish with unlimited options

We value the environment

All products from NIKI Composite Solutions are made with great care and attention to detail, and we put the same effort into protecting the environment. This commitment is evident in our approach to recycling carbon fibers. Primarily, we've adopted methods to reclaim waste or leftover materials that were once considered unusable, allowing us to maintain their distinctive properties. This practice significantly cuts down industrial waste and environmental impact, conserves critical resources, and fosters a more sustainable, circular economy in our composite manufacturing processes.

Premium-Grade Equipment

NIKI Composite Solutions has all the resources necessary to meet your production requirements, including cutting-edge machinery and skilled workforce. Our setup ensures we can turn detailed designs into high-quality composite components accurately and efficiently. With us, you're choosing a reliable partner dedicated to delivering the best for your projects.

3D Printers

- Advanced 3D printing technology for precise models
- Utilizes smooth, high-detail ABS, ASA, PET-G materials
- Scales from very small to very large components
- Balances accuracy and scalability
- Expedites prototyping and production
- Ensures design fidelity and material consistency

Molds

- Specialized in creating epoxy resin molds out of Carbon Fiber, Fiber Glass, or Aluminum
- Precision-engineered molds for consistent, high-quality components
- Supports the creation of large-scale and multi-part components
- Optimized for complex shapes and intricate details
- Custom mold solutions tailored to specific project requirements
- Ensures dimensional stability and accuracy in final components
- Reduces waste and increases efficiency in production

Laminating equipment

- Hand-layered lamination ensuring precision
- Customization for complex geometries
- High-quality resin infusion for durability
- Skilled craftsmen ensure flawless finish
- Ideal for specialized, small-batch production
- Enhanced bonding through vacuum pressure
- Minimizes voids and air bubbles in laminate
- Ideal for high-strength, lightweight components
- Precise control over lamination process
- Suitable for a range of component sizes

Painting equipment

- High-precision painting for immaculate finishes
- Advanced color-matching technology ensures consistency
- Utilizing MiPA MIX systems
- Employing durable, industry-grade paints, such as acrylic, poliuretan, industrial and others, for long-lasting finish

Who are we?

Our team at NIKI Composite Solutions brings together professionals with a rich heritage in engineering and manufacturing. With collective experience reaching two decades of gyroplane manufacturing, our experts have honed their skills in some of the most demanding sectors of the aviation industry. From aerospace engineers to materials specialists, each member contributes a wealth of knowledge and a proven track record to our projects.

NIKI Rotor Aviation has left a mark on the aviation industry with a pristine reputation for delivering robust, reliable, and unique gyroplane solutions. The transition into composite components manufacturing is a testament to our aspiration to evolve, adapt, and serve a multitude of sectors, injecting the same level of precision, quality, and innovation that has been our hallmark.

Become a Partner

We invite you to explore our diverse range of composite offerings and to collaborate with us on projects that demand nothing but the best. With NIKI Composite Solutions, you are not just getting a supplier; you are aligning with a partner dedicated to propelling your operations into a future defined by quality, reliability, and innovation!

Contact Details

ADDRESS:

21, Industrial Area “Praveshki Hanove”
2161, Pravets
Bulgaria

EMAIL:

info@nikiaviation.com

TELEPHONE:

+359 88 226 6653